Fly ash brick manufacturing is a highly profitable business that appears to be the most sustainable as well. But this industry is also one that requires knowledge of a few important elements. Let us get an insight into some of the key parts essential to start and operate a fly ash brick production system from Fly Ash Bricks Machine Manufacturer in Kolkata.
Get to Know Your Product and Customers
The product before stepping in the business must be understood, as fly ash bricks and how its end customers behave Fly ash bricks are made using fly ash which is a by-product material from thermal power plants. Its price varies according to the type and installation technology, but reflective roofs are replacing regular ones as they save energy. Knowing your customers, customer requirements their market demands will ease in making business decisions and so that you can target the right audience.
What you need to startup the business
Location and land needs
Place of your production plant is crucial. With fly ash being the main raw material required, it is important that the plant located nears a thermal power station. The plant is to be located within a radius of 250 kilometers from the factory.
A manufacturing unit will be placed on an area equivalent to one acre of land. Apart from being for the machines, it is also needed to dry brick kiln and stockpile raw material and other operational activities.
Availability of Water
The brick making technology is very critical, but water plays a vital role. Make sure your unit is close to a dependable water supply. This amounts to, adding water for the purpose of mixing raw materials and other production process.
Raw Materials
Fly ash, sand and lime or hydrated lime is a raw material required for making AAC blocks. A typical mix ratio is 55-60% of fly ash, 20-25% of sand,15 -22 % lime and a few percent gypsum. Cement can also be employed in place of lime if it is available.
Ensuring a steady stream of these base elements is vital to remain in production.
Manufacturing Process
The manufacturing of this involves, Proper mixture of Raw-Materials, The proper basic ratios: Dry in shade on normal atmospheric temperature for 15 days. Bricks will need to air dry naturally for best strength.
With the proper piece of equipment, this entire process can be automated. Speaking to a Fly Ash Bricks Machine Manufacturer in Kolkata can make debate with them, and accordingly you will actually want for those machines that satisfy the creation capacity such as Pan Mixer, Conveyor Belt and Hydraulic Press.
Cost of Setup and Machinery
The fly ash brick manufacturing unit is also known as the cost of plant having the production capacity. For instance, a ₹ 6 Lakh machine which produces say some like 10,000 bricks per day. The additional equipment, such as pan mixer and conveyor belt are another investment that you will have to put towards it.
Rs 15,00,000 Approx. With GST But through the correct planning, can you get this investment to break-even in year.
Operating Expense and Profitability
Raw Material Costs
The cost of raw material daily for making 10k bricks is Rs.9140 x 3(from above) = RS28,480 These are the costs of fly ash, sand or other materials that will be incurred.
Labour Cost
12-15 Manpower (Exp: Labours & Supervisor) The monthly labour cost could come around ₹1,97,000
Monthly Expenditure
It has other expenses like land rent, transport, maintenance, advertising and few miscellaneous cost together amounting around ₹55000 per month.
Profit Calculation
The cost of a single brick is about ₹3.42, while in the market each brick sells between 5–5. It makes up the remainder of ₹2 per brick).
In a month you can make and sell 260000 bricks with an income of about Rs.14,30,000. You will save around ₹4,00,000 in net profit for a month after subtracting all the charges.
Fly Ash brick manufacturing is a resource-intensive business, requiring networked distribution and consistent availability of the raw materials. If you want to become one, of the best Fly Ash Bricks Machine Manufacturer in Kolkata, then it is important that only take help from reliable manufacturers. This is the perfect model of business that can bring in significant ROI and assist to add more sustainability in construction
